Ceramic tile material is rigid and relatively brittle, so a
sturdy base is the most critical part of installing this type of
tile. Unless you want to see cracked tiles, loose tiles, or
loose grout, you need to select the proper underlayment.
Underlayment being what the construction trade calls the layer
that goes between your wood subfloor and your tiles.
You have several alternate ways to accomplish the strong
underlayment required for ceramic tile installation.
Plywood- just a single layer of plywood isn't rigid enough to
stop floor deflection. It needs to be covered over with an
additional layer of exterior-grade plywood to achieve a total
thickness of at least 1 1/8 inch. You can either (A)- Cover the
plywood with a cement backer board (more on these below) or (B)
Cover the existing plywood with a second layer of exterior grade
plywood. Under either of these, a thin-set mortar is applied to
eliminate air gaps. Additionally, in bathrooms, it's recommended
to lay a "shower pan" over your wood subfloor. This refers to
thin rubberized materials that protect the tile from floor
expansion and contraction due to moisture, temperature and
humidity.
Cement Backer Board - These are prefabricated, lightweight
concrete sheets used to cover wood subfloors. It has a dense
Portland concrete core and fiberglass surfaces both sides and is
able to withstand prolonged exposure to moisture. Brand names
include DUROCK, UTILICRETE, WONDERBOARD and GLASCRETE. Joints of
the backer board sheets should be staggered such that they don't
fall directly over the wood subfloor joints.
Mortar Bed- Mud beds, or mortar beds, are used by professional
tile contractors mostly. They're composed of a layer of thick
roofing felt, then wire mesh, followed by a layer of mortar. The
reason it is used mostly by the specialists is that it takes a
high level of skill and practice to ensure the mortar bed
produces a sufficiently level surface. The other reason is that
it is the best foundation possible for a ceramic tile floor.
Okay, but why? Because the mortar bed has a built-in
reinforcement against floor deflections in the form of the wire
mesh. Translation- less cracked tiles and loose grout, and
longer-life flooring.
Concrete Slab- You can lay your ceramic tile directly on
concrete slab, but all cracks and holes need to be refurbished
prior before the installation of a tile when it's directly
bonded to the concrete. Some concrete slab has been coated with
curing compound to help the slab set without cracks. This
compound should be removed before tile installation to ensure a
long-lasting mortar bond, since the compound helps the concrete
retain moisture and in some cases affects adhesiveness. It is
also important that the slab be as level as possible, especially
with the larger tile sizes in use today. Cleaning the concrete
completely of debris and dust will also contribute to a higher
quality installation. In short, preparation of the surface is
key.
One other possibility is laying the tile over existing flooring.
There are a few things to consider. Is your existing floor
solid, flat and in good shape? Is it stuck well enough to the
subfloor under it to provide support? Good. Is the existing
floor linoleum or vinyl? Not so good. You need to strip it out
or put a good subflooring on top of it. (And watch out for older
vinyl flooring, which may contain asbestos fibers. You don't
want to strip this stuff out yourself. Instead, either cover it
up with some plywood subfloor or have a contractor remove it. If
you aren't sure if your flooring has asbestos, call in a trained
asbestos inspector.) If you have ceramic tile on the floor you
can lay newer tile on top of it as long as it's surface is level
and not too smooth. You might need to sand the surface to let
your bonding have a better chance.
In conclusion, a little planning and thought will go a long way
toward making your tile installation project a long-lasting
addition to your home, so take the time before you go in with
"both guns blazing".
About the author:
Carlo Morelli is a contributing author at
www.OnlineTips.org,
where you can find tips about
fib
erglass insulation installing and
how to seal tile
grout